Important Tips for Preventive Conveyor Maintenance

June 2023
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Conveyor TipsMaintaining your conveyor belt is essential for ensuring an efficient product line. By actively monitoring and addressing potential issues, you can keep your operations running smoothly. Here are some valuable tips to consider for preventive conveyor maintenance:

Prepare for Emergency Repairs

Have a plan in place for emergency repairs, including stocking necessary equipment such as cold-curing supplies or metal fasteners. Determine how you will handle production during repairs, whether by temporarily stopping the line or relocating it.

Stock Spare Parts

Keep a supply of spare parts on hand, including sprockets, motors, and belts. This ensures prompt replacement in case of part failure. 

Track Belt Lifespan

Monitor the typical lifespan of your conveyor belts based on your production needs. If a belt falls short of its expected lifespan, it could indicate manufacturing errors or insufficient maintenance. Actively care for your belts to support their intended lifespan.

Use Preventive Maintenance

Following the above steps is the best way to prevent major malfunctions. Embrace preventive maintenance practices to enhance the lifespan of your conveyor belt and minimize potential problems, ultimately improving productivity.

Keep Documentation

Maintain records of any repairs performed and regularly assess the condition of your conveyor belt. These documented notes can help identify recurring issues and guide future maintenance decisions.

Schedule Maintenance with a Technician

While preventive maintenance is beneficial, working with a professional technician for belt maintenance services ensures proper handling of larger repairs. Establish regular maintenance appointments with a technician to complement your preventive measures.

Final Thoughts

By implementing these tips and leveraging a CMMS (Computerized Maintenance Management System), you can optimize your conveyor maintenance strategy, enhance equipment longevity, and achieve smoother production operations.

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Conveyor Belt Maintenace Checklist

Unveiling the Hidden Costs: 7 Reasons Why Free CMMS Can Drain Your Budget


June 2023

In today’s cost-conscious business landscape, free software solutions may seem like an appealing choice to save on expenses. However, when it comes to implementing a Computerized Maintenance Management System (CMMS), relying on free options can actually result in significant costs down the line. In this blog post, we will uncover the hidden expenses and drawbacks associated with free CMMS solutions. Discover the seven compelling reasons why choosing a free CMMS is costing you money instead of saving it.

  1. Limited Functionality Hinders Efficiency

    Free CMMS software often lacks crucial features needed to streamline maintenance operations.
  2. Scalability Challenges

    • Free CMMS solutions often lack scalability, making it difficult to accommodate organizational growth.
    • As your maintenance needs expand, you may face constraints on the number of assets, users, or maintenance activities supported, requiring costly upgrades or migrations.
  3. Lack of Reliable Support

      • Free CMMS software typically lacks reliable customer support.
      • When technical issues arise, the absence of timely assistance can result in extended downtime, reduced productivity, and increased frustration for your maintenance team.
  4. Data Security Risks

    • Free CMMS software may compromise the security and integrity of your maintenance data.
    • Inadequate data protection measures increase the risk of breaches, potential compliance violations, and costly repercussions.
  5. Training and User Onboarding Challenges

    • Free CMMS solutions often provide limited training resources and user-friendly interfaces.
    • Inadequate training and complex interfaces can lead to longer learning curves, higher chances of user errors, and increased costs associated with overcoming usability challenges.
  6. Integration Complexities

    • Free CMMS software may lack seamless integration capabilities with other business systems and applications.
    • This can result in manual workarounds, additional data entry efforts, and the need for expensive third-party integrations, increasing overall costs.
  7. Hidden Maintenance Costs

    • Free CMMS solutions may lead to hidden maintenance costs.
    • Without proper preventive maintenance features and tracking mechanisms, critical maintenance tasks can be overlooked, leading to expensive breakdowns, asset failures, and costly repairs.


While free CMMS solutions may appear to be cost-effective initially, they often come with hidden expenses and limitations that can drain your budget over time. By investing in a reliable, paid CMMS solution, you can unlock the full potential of your maintenance operations, streamline workflows, improve productivity, and avoid the unforeseen costs associated with free options. Don’t let the allure of “free” lead to expensive consequences. Choose a robust CMMS solution that provides comprehensive functionality, scalability, reliable support, data security, seamless integration, and peace of mind for your organization’s maintenance needs.


The Important Role of Checklists in Streamlining Workflows and Enhancing Productivity

Maintenance ChecklistsIn today’s fast-paced world, where multitasking and managing multiple responsibilities have become the norm, it’s easy to feel overwhelmed and prone to forgetting important tasks. That’s where checklists come to the rescue. Often underestimated, checklists serve as powerful tools for organizing our work, improving efficiency, and ensuring that crucial steps are not overlooked. I

The Significance of Checklists in Maintenance Management

Checklists are invaluable tools that aid in organizing, standardizing, and executing maintenance tasks effectively. They provide a systematic approach to ensure that all necessary steps are completed, reducing the likelihood of missed or forgotten actions. By following a checklist, maintenance teams can perform routine inspections, preventive maintenance, repairs, and other essential tasks consistently and thoroughly.

Benefits of Checklists

Improved Efficiency: Checklists enable maintenance personnel to perform tasks in a structured manner, eliminating the need to rely solely on memory or intuition. By providing a clear roadmap, checklists help technicians work more efficiently, saving time and reducing errors.

Consistency and Standardization: Standardized checklists ensure that maintenance procedures are carried out consistently across different equipment or locations. This promotes reliability and reduces variations in quality or performance, enhancing overall operational efficiency.

Training and Onboarding: Checklists serve as valuable training tools for new employees or technicians joining the maintenance team. They provide a comprehensive overview of tasks, ensuring that essential steps are not overlooked and facilitating a smooth transition during onboarding.

Integrating CMMS for Checklist Management

A CMMS software solution can further enhance the effectiveness of checklists in maintenance management. CMMS offers dedicated features and functionalities to simplify checklist creation, tracking, and management.

Customizable Checklists: CMMS allows maintenance teams to create checklists tailored to specific maintenance procedures, incorporating detailed instructions, reference materials, and any necessary documentation. This ensures that technicians have all the information they need to perform tasks efficiently and accurately.

Automated Scheduling and Reminders: CMMS enables the scheduling of recurring checklists, ensuring that preventive maintenance activities are performed at regular intervals. Automated reminders and notifications help technicians stay on top of their tasks, reducing the risk of missed inspections or maintenance activities.

Comprehensive Task Tracking: CMMS tracks and records completed tasks, providing a comprehensive audit trail. This information aids in compliance with regulations, facilitates performance analysis, and identifies areas for improvement in maintenance processes.


Checklists are indispensable tools in maintenance management, enabling organizations to streamline workflows, improve efficiency, and minimize errors. When combined with a CMMS, the power of checklists is further amplified. CMMS simplifies checklist management, providing customization options, automated scheduling, and comprehensive task tracking. By implementing checklists and utilizing a CMMS, organizations can optimize maintenance operations, enhance productivity, and ensure the reliability and longevity of their assets.

Directory of Checklists

5 Key Benefits of Using CMMS Software for Workplace Safety

May 2023

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In any workplace, safety is a top priority. Accidents and equipment failures can result in lost productivity, injury, and even loss of life. This is where a Computerized Maintenance Management System (CMMS) can be incredibly beneficial. CMMS software provides a platform for tracking and managing maintenance activities, which can ultimately lead to improved workplace safety. Below are five key benefits of using CMMS software to enhance workplace safety: concerns.

  1. Improved maintenance scheduling: With CMMS software, maintenance scheduling becomes more streamlined and automated, allowing for a more efficient and effective maintenance program.

  2. Better equipment tracking: CMMS software allows for the tracking of equipment usage, maintenance history, and repair records, which can help identify potential issues before they become safety hazards.

  3. Enhanced inventory management: Effective inventory management is essential for workplace safety, and CMMS software can provide real-time tracking and reporting of inventory levels, ensuring that necessary safety equipment and supplies are always available.

  4. Increased regulatory compliance: CMMS software can assist in meeting regulatory requirements for safety and maintenance, ensuring that the workplace is in compliance with safety regulations and avoiding potential penalties or legal issues.

  5. Real-time monitoring of safety-related issues: With CMMS software, safety-related issues can be monitored in real-time, allowing for quick and efficient resolution of any safety concerns.

5 Tips for Managing Your Warehouse Effectively

April 2023

Preventive Maintenance

  1. Keep track of inventory: Maintaining an accurate inventory is essential to managing a warehouse effectively. Use a reliable inventory management system, such as a CMMS that tracks items as they come in and go out of the warehouse. Make sure that all items are labeled clearly and stored in their designated locations.

  2. Optimize your layout: Design your warehouse layout in a way that maximizes space and efficiency. This includes grouping similar products together and arranging items based on their popularity or frequency of use. Keep the most frequently used items near the front of the warehouse, and less frequently used items in the back.

  3. Invest in the right equipment: Using the right equipment can save time and increase productivity in a warehouse. This includes forklifts, pallet jacks, conveyor systems, and other material handling equipment. Regularly maintain and repair equipment to keep it running smoothly.

  4. Train your staff: Your employees are an important part of the warehouse management process. Train them on safety protocols, inventory management, and equipment operation. Encourage communication between employees and regularly check in with them to address any concerns.

  5. Use data to improve processes: Analyze data such as order fulfillment rates, inventory turnover, and customer satisfaction to identify areas that need improvement. Use this information to optimize processes and make informed decisions about warehouse management.

Maximizing Facility Maintenance Efficiency with These KPIs

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Maintenance management metrics play a crucial role in achieving effective maintenance operations. These metrics provide a straightforward and measurable way to monitor the effectiveness of maintenance activities. By gathering and analyzing data on key performance metrics, organizations can gain valuable insights into the efficiency and effectiveness of their maintenance operations.

Below are a few important facility maintenance KPIs that organizations should consider tracking:

Equipment Uptime

This KPI measures the amount of time that equipment is operational versus the amount of time it is down for maintenance, repairs, or other reasons.

Mean Time To Repair (MTTR)

This KPI measures the reliability of non-repairable equipment. It calculates how long an asset is anticipated to function before failing. MTTF is used when fixing an asset is not an option, in comparison to MTBF which is used for repairable objects. 

Mean Time Between Failures (MTBF)

This KPI measures the reliability of an asset as well as the interval between failures. MTBF measurements offer accurate and comprehensive information on the condition of assets. 

Reactive Maintenance Percentage

This KPI measures the percentage of maintenance activities that are performed on equipment after it has already failed. 

Preventive Maintenance 

This KPI measures the percentage of scheduled preventive maintenance activities that are completed on time. 

Planned Maintenance

The percentage of maintenance hours that are spent on planned vs unplanned maintenance activities is known as the planned maintenance percentage. The scheduled maintenance labor hours are divided by the overall maintenance labor hours for the given time period to determine this percentage.

Work Order Backlog

This KPI measures the number of work orders that are awaiting completion at any given time.

Root Cause

This metric helps you to get a deeper understanding of why problems occur and what their root cause was. With the use of this metric, you may better comprehend the causes of issues and the reasons they arise. This thorough understanding will help maintenance crews in finding solutions more quickly. If the study reveals that it was a mistake made by a person, this is a solid indication that your personnel needs more training to prevent future problems. The bottom line is that you must pinpoint any problems and their underlying causes in order to take the required steps to resolve them and put in place procedures to reduce the likelihood that they will occur. 

Maintenance Cost Per Unit Of Production

This KPI measures the cost of maintenance activities per unit of production. 

Customer Satisfaction

This KPI measures the satisfaction of the facility’s customers, such as tenants or employees, with the maintenance services provided. 

Maintenance KPI Goals and eWorkOrders

Maintenance management software such as eWorkOrders CMMS allows organizations to define and monitor KPIs related to everything from productivity to the overall maintenance performance of their business. This software enables users to establish baselines to assess and identify areas in need of improvement.

With CMMS, users can track work orders, labor costs, and preventive maintenance metrics, perform advanced reporting, and evaluate all KPIs from a centralized system. This helps organizations streamline their maintenance operations and make informed decisions based on accurate and up-to-date data. By utilizing a CMMS, organizations can effectively manage their maintenance activities and optimize their performance.

10 Ways a CMMS Can Revolutionize Work Order Management: Enhancing Efficiency and Improving Maintenance Outcomes

April 2023

FMEAA computerized maintenance management system (CMMS) can empower facilities managers to become highly efficient and effective in managing work orders, much like expert problem-solvers. With a CMMS, work orders can be processed at scale and in real time, giving all stakeholders access to updated information for prompt resolution.

The following are ways in which a CMMS enhances work order management:

  1. Automation of Preventive Maintenance: A CMMS can automate the scheduling and tracking of preventive maintenance tasks, ensuring that they are performed on time and reducing the likelihood of unplanned downtime or equipment failures.
  2. Faster Work Order Resolution: With a CMMS, work orders can be assigned to technicians in real time, and updates to the work order status can be made immediately, giving all stakeholders access to the latest information.
  3. Improved Vendor Management: A CMMS can provide access to a database of qualified and reviewed local service providers, allowing facilities managers to quickly and easily find the right vendor for a job, reducing response times and improving the quality of work performed.
  4. Enhanced Data Management: A CMMS can consolidate all maintenance data into a single system, making it easier to track work order history, asset details, and vendor performance. This centralized data management approach can reduce the time spent on administrative tasks and allow facilities managers to make better decisions.
  5. Better Compliance: A CMMS can help facilities managers maintain compliance with industry regulations and standards by tracking and documenting maintenance activities and providing alerts for upcoming inspections.
  6. Streamlined Communication: A CMMS can facilitate better communication between facilities managers, technicians, and vendors by providing a centralized platform for work orders, comments, and attachments. This can reduce the time spent on manual communication processes and improve response times.
  7. Efficient Parts Management: With a CMMS, parts and inventory management can be streamlined, ensuring that the right parts are available when needed, reducing downtime, and improving maintenance efficiency.
  8. Better Cost Management: A CMMS can provide facilities managers with real-time cost data, enabling them to make better decisions regarding maintenance spending and budgeting. This can lead to reduced costs and better resource allocation.
  9. Predictive Maintenance: A CMMS can help facilities managers move from reactive maintenance to a more proactive approach by providing real-time data on asset performance and identifying potential issues before they become major problems.
  10. Improved Reporting: With a CMMS, facilities managers can generate detailed reports on work order history, asset performance, and vendor performance. This can provide valuable insights for optimizing maintenance operations, reducing costs, and improving asset lifespan.

By implementing a CMMS, facilities managers can streamline their work order management processes, reduce costs, and improve the overall maintenance of their facilities. Whether you’re a seasoned maintenance professional or new to the field, utilizing a CMMS can help you achieve your maintenance goals with ease and confidence.

Optimizing Healthcare Maintenance With CMMS/EAM Software

March 2023

Healthcare maintenance management can be a matter of life and death, as neglecting equipment and facilities can result in citations, lawsuits, and even loss of human life. The use of computerized maintenance management system (CMMS) or enterprise asset management (EAM) software is crucial in streamlining healthcare maintenance management. By managing assets, equipment, facilities, spare parts, procedures, schedules, and more, healthcare organizations can prevent unplanned outages and enhance the reliability of critical assets, which ultimately ensures that patients receive prompt and adequate treatment.

For example, defibrillators need to be maintained regularly to restore a person’s heartbeat in emergency situations. CMMS software can track the maintenance schedules of defibrillators, send alerts when replacements are due, and issue work orders automatically to carry out the necessary tasks. Besides streamlining work orders and maintenance schedules, healthcare facilities benefit from the centralized database of CMMS software, which allows for easy access to standard operating procedures (SOPs) related to equipment sanitation and cleaning. The details of each piece of equipment, including purchase date, manufacturer’s recommendations, warranties, repair history, and more, can be stored in the database.

Benefits of Healthcare CMMS/EAM software

Our CMMS/EAM software provides healthcare maintenance management with numerous benefits, including:

Efficient Management of Maintenance Operations: CMMS software can help healthcare facilities streamline their maintenance operations. It allows for easy tracking of maintenance tasks, inventory, spare parts, and more, making it easier to manage maintenance tasks effectively.

Proactive Maintenance: CMMS enables healthcare facilities to shift from a reactive maintenance strategy to a proactive one. The software allows preventive maintenance scheduling and stores all relevant data, enabling healthcare facilities to make informed decisions about their maintenance strategy based on actual data.

Improved Equipment Reliability and Safety: CMMS can help healthcare facilities keep equipment and facilities in peak operating condition. By regularly monitoring equipment and performing preventive maintenance, CMMS can help reduce the likelihood of equipment malfunctions, increasing reliability and overall safety.

Simplifying Regulatory Compliance with CMMS Software: CMMS centralized database stores all of your detailed information that is needed to comply with governing agencies’ regulations. Data is organized and can be easily retrieved for reporting purposes, audits, and inspections.

Data-Driven Decision Making: CMMS software reporting features enable management to make data-driven decisions relating to equipment repair or replacement. The data stored in CMMS can provide valuable insights into equipment performance, maintenance trends, and more, enabling healthcare facilities to make informed decisions about their maintenance strategy.

Final Thoughts

The use of CMMS software in healthcare maintenance management provides numerous benefits, including proactive maintenance scheduling, enhanced reliability and safety, regulatory compliance, and data-driven decision-making. By implementing CMMS software, healthcare facilities can improve their maintenance operations, reduce downtime, and ensure that patients receive the highest level of care. Moreover, the organized data storage and tracking capabilities of CMMS software make it easier to comply with regulatory standards and to prepare for audits and inspections. Overall, investing in a robust CMMS software solution can help healthcare facilities optimize their maintenance strategy, improve asset management, and increase patient safety and satisfaction.

Maximizing Business Success: The Important Role of Asset Management

R&M Explained

February 2023

Asset management is the process of managing an organization’s assets to maximize their value and minimize their risk. Assets can include physical assets like equipment and property, financial assets like investments and cash, and intangible assets like intellectual property and goodwill. Effective asset management is essential for businesses of all sizes, and here are some reasons why:

Increased Efficiency

Asset management enables firms to make better use of their assets, lowering the demand for new assets and associated expenditures. Organizations can reduce idle time and increase asset productivity by identifying underutilized assets, resulting in increased efficiency and profitability.

Better Decision Making

Effective asset management requires accurate and up-to-date data on asset performance, condition, and lifecycle. By analyzing this data, businesses can make informed decisions on when to repair, maintain, or replace assets, minimizing downtime and maximizing return on investment.

Reduced Risk

Asset management helps businesses identify potential risks and take proactive measures to mitigate them. By regularly inspecting assets and performing preventive maintenance, businesses can reduce the likelihood of accidents, breakdowns, and other incidents that could impact their operations or reputation.


Many businesses operate in regulated industries, and asset management is essential to ensure compliance with relevant laws and regulations. Proper maintenance of assets can help meet safety and environmental standards while tracking and managing financial assets can ensure compliance with accounting standards and tax laws.

Improved Asset Lifecycle Management

Asset management provides businesses with a clear understanding of their asset lifecycle, from acquisition to disposal. This knowledge allows businesses to plan and budget for asset replacements and upgrades, reducing the risk of unexpected costs and downtime.

Enhanced Customer Experience

Well-managed assets can lead to a better customer experience, as assets that are well-maintained and in good condition can operate more efficiently and effectively. This, in turn, can result in increased customer satisfaction, repeat business, and positive word-of-mouth recommendations.

Improved Financial Performance

Effective asset management can have a significant impact on a company’s financial performance. By optimizing asset utilization, minimizing downtime, and reducing unnecessary maintenance costs, businesses can increase their profitability and cash flow. Additionally, accurate tracking and management of financial assets can improve investment decisions, reduce financial risk, and enhance overall financial performance.

Increased Accountability

Asset management requires businesses to maintain accurate and up-to-date records of their assets, including their condition, maintenance history, and location. This provides a clear audit trail and increases accountability for asset-related decisions and activities, which can be important in regulated industries or for businesses with multiple locations or departments.

Better Resource Allocation

Asset management helps companies in identifying areas where resources might be more effectively allocated. Organizations can find opportunities to eliminate waste, increase efficiency, and prioritize investments in assets that create the most value by analyzing asset performance and utilization.

Competitive Advantage

Asset management is an important part of any business operation and can have a significant impact on a company’s financial performance, customer experience, and overall success. Businesses can maximize asset value, minimize risk, and gain a competitive advantage in their industry, by implementing a comprehensive asset management strategy and using the right tools and technologies

Final Thoughts

Investing in computerized maintenance management system (CMMS) software is an essential tool in implementing a comprehensive asset management strategy. With a CMMS, businesses can track asset performance, schedule preventive maintenance, manage work orders, and generate reports to help improve asset performance and reduce downtime. Using the right technology, such as a CMMS, businesses can more effectively manage their assets and gain a competitive advantage. Combining your asset management strategy and the right tools and technologies can help businesses maximize asset value, minimize risk, and achieve overall success.

Preventive Maintenance Checklists

February 2023

Maintenance ChecklistsPreventive maintenance checklists are essential tools for ensuring equipment and machinery continue to operate safely and efficiently. By inspecting and maintaining equipment on a regular basis potential problems can be discovered and handled before they become serious issues that cause downtime, equipment failure, and costly repairs.  A well-designed preventative maintenance checklist can help to extend the life of the equipment and reduce the risk of workplace accidents or injuries. Creating a uniform checklist can ensure that all necessary operations are routinely executed, limiting the risk of maintenance oversights or omissions. Overall, preventative maintenance checklists are crucial for preserving equipment reliability and safety, and can eventually contribute to a business’s or organization’s overall success.

Get some valuable tips from the article: Preventive Maintenance Checklists – Important Tasks You Need To Include

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