CMMS Maintenance Management Guide for Optimal Operations

CMMS & Maintenance

Why Your Maintenance Department Needs A CMMS

The maintenance management experience today is very different from that of spreadsheets, pencils and paper.ย  Withย  a cloud-based Computerized Maintenance Management System (CMMS), companies can streamline maintenance tasks and activities, increase productivity, decrease equipment downtime and manage costs more efficiently.

No matter what size business or organization you have, the number of locations or where in the world you are located, companies have similar goals:

  • Keep detailed accurate records of all assets.
  • Schedule maintenance tasks and activities, maintain historical records and keep track of work completed.
  • Store all data such as work orders, history, manuals, etc., in one centralized location, and have the ability to access the information at any time from any location, via computer or mobile device.
  • Generate desired reports.
  • Implement a program where all of the users are comfortable using the solution.

To help you better understand the power of a CMMS, the chart below will outline some of the multitudes of maintenance tasks and how using a CMMS solution can help reduce costs and improve productivity.ย  Incorporating a CMMS solution into your organization eliminates the need for unnecessary paperwork, saves countless hours of manual labor and repetitive data entry.

FUNCTIONS

HOW A CMMS CAN IMPROVE THESE FUNCTIONS

Work Orders
ยทย ย ย ย ย  Quickly reassign work orders; prioritize and manage due dates.
ยทย  ย  ย  Manage and track work orders efficiently.
ยทย ย ย ย ย  Access related equipment history, manuals, photos and other
ย  ย  ย  ย important information from computers or mobile devices.
ยทย ย ย ย ย  Monitor workflow and increase efficiency.

ยทย ย ย ย ย  Generate work order history reports.
Preventive Maintenance
ยทย ย ย ย ย  Calendar scheduling of preventive maintenance activities.
ยทย ย ย ย ย  Track maintenance history.
ยทย ย ย ย ย  Control equipment downtime.
ยทย ย ย ย ย  Reduce costly unplanned equipment failures.
Inventory Management
ยทย ย ย ย ย  Minimize human error and reduce the time required for manual inventory management.
ยทย ย ย ย ย  Just In Time inventory shared between multiple sites.
ยทย ย ย ย ย  No need to shut down your stock room to perform cycle counts.
Asset Management
ยทย ย ย ย ย  Maintain records of all assets.
ยทย ย ย ย ย  Analyze and interpret historical data to determine problems and successes.
Vendor Management
ยทย ย ย ย ย  Track suppliers that contribute to your maintenance management operations,
ย  ย  ย  ย such as, parts vendors or equipment manufacturers.
ยทย ย ย ย ย  Track vendors, purchase orders, returns, etc.
Document Management
ยทย ย ย ย ย  Store and access manuals, documents and drawings in one centralized location. Read success stories on streamlining workflows using CMMS document tools.
Manage Labor
ยทย ย ย ย ย  Control scheduling and management of labor costs.
ยทย ย ย ย ย  Proper maintenance of assets can reduce overtime expenses.
Communications
ยทย ย ย ย ย  Improved communications between maintenance teams and other departments.
ยทย ย ย ย ย  Timely communications drives up customer satisfaction.
Control Costs
ยทย ย ย ย ย  Cost savings gained through improved management, more preventive
ย  ย  ย  ย maintenance and less corrective unplanned maintenance.
Accuracy
ยทย ย ย ย ย  Data can be reported and updated in real time.
Compliance
ยทย ย ย ย ย  Generate clear and accurate reports for industry audits and regulatory compliance inspections.
Safety
ยทย ย ย ย ย  Easily comply with safety rules for a safer environment.
ยทย ย ย ย ย  Maintained equipment increases safety.
ยทย ย ย ย ย  Plan for routine inspections.
Reports &ย Key Performance Indicators
ยทย ย ย ย ย  Monitor workflows and maintenance activities to increase efficiency and improve productivity.
ยทย ย ย ย ย  Create reports that meet the needs of your organization or business.
ยทย ย ย ย ย  Incorporate KPI (key performance indicators) data into your dashboard views.
Mobile Access
ยทย ย ย ย ย  Access maintenance data, view manuals, documents, historical information,
ย  ย  ย  ย drawings, and pictures from a mobile device, anywhere and anytime.
ยทย ย ย ย ย  Techs can update work orders on the job.
Geographic Information System
ยทย ย ย ย ย  GIS module is a system of mapping your infrastructure assets.ย  Users can
ย  ย  ย  ย visually locate specific assets to add or edit details.ย 
ยทย ย ย ย ย  Workers in the field can easily confirm theyโ€™re at the correct location or look
ย  ย  ย  ย up details about infrastructure before starting a job.
ยทย  ย  ย  Extremely useful when work is being done on underground pipeline,
ย  ย  ย  ย sewers, roads, airport runways, outdoor parks, etc.
ยทย ย ย ย ย  Accessing data in real-time helps reduce error and redundancy.
Real Time Updates
ยทย ย ย ย ย  Keep track of work orders and progress with real time updates.
ยทย ย ย ย ย  Improve productivity with real time updates.

Summary

As you can see, maintenance management has come a long way from pencil and paper.ย  CMMS feature-rich solutions brings many benefits that will help you get better control of your maintenance activities.

Want to know more about how CMMS can help you manage your maintenance department?

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